Roger Bullivant was contracted by Willmott Dixon to design and install the piled foundations for a new state of the art campus that will become home to The Manchester College as well as UCEN Manchester’s Arden School of Theatre and Manchester Film School to create a Centre of Excellence for Digital and Creative Industries, Business and Professionals.
The Piling work package consisted of CFA 450mm diameter bearing piles and a contiguous piled wall.
As the campus was built on the site of the former
Boddington’s Brewery the existing foundations were likely to be encountered.
As part of the enabling works, isolated areas had to be excavated using a stepped approach up to 11m. Basements, deep foundations for chimney stacks, reinforced walls were broken out and excavated out as part of these works. This resulted in the piling works sequenced in an order particular way to accommodate the other works on site.
During the remedial phase and the piling works remnant piles and slab foundations were encountered. This meant numerous revisions to the pile design and pile locations, however was dealt with in a timely manner between RB, the structural engineers (Aecom) and Willmott Dixon.
In addition to remnant foundations, deep extraction wells were encountered. These well impacted on working pile locations and anchor positions for the static tests. As a result, pile positions had to be relocated and the piles that were to be statically tested altered.
Retained heights varied between 4.5m and 1.5m and designed as either a 600mm diameter pile at 750mm spacing or 450mm diameter pile at 600mm spacing.
All piles were installed using the Geax EK110. This rig had the torque required to reach the pile depths necessary in the sandstone, the ability to switch between the two different diameters with ease and therefore for the continuity of works between the retaining wall and the bearing piles.